Cluster Operations Head - Aluminium Die Casting

Amor Management Consultants - India’s Premiere Auto Talent Hiring Specialists · India

Cluster Operations Head – Aluminium Die Casting

Report to CEO

Location: West India

We are looking for a senior leadership role responsible for overseeing multiple die-casting plants or operations within a company group. The role focuses on production, operations, quality, cost control, and strategic growth across all die-casting facilities (HPDC).

Key Responsibilities

1. Plant Operations Management

• Oversee multiple aluminium die-casting plants within the group.
• Ensure production targets, quality standards, and delivery schedules are met.
• Optimize plant efficiency, productivity, and capacity utilization .

2. Manufacturing & Process Control

• Manage high pressure die casting (HPDC), gravity die casting operations .
• Improve casting yield, cycle time, and scrap reduction .
• Implement lean manufacturing, Six Sigma, and TPM practices .

3. Team Leadership

• Lead plant heads, production managers, maintenance teams, and quality teams .
• Build strong technical teams for die casting, tooling, and machining .
• Develop succession planning and leadership capability .

4. Quality & Customer Compliance

• Ensure compliance with IATF 16949, ISO standards, and OEM customer requirements .
• Manage customer audits and supplier development programs .

5. Cost & Profitability

• Control manufacturing costs, raw material utilization, and energy consumption .
• Improve EBITDA through operational improvements and productivity gains .

6. New Project & Expansion

• Lead new plant setups, machine installations, and capacity expansion .
• Work closely with R&D, tooling, and OEM customers during new product launches.

Required Experience

• 18–25+ years of experience in auto components with strong expertise in aluminium die casting (HPDC & GDC) and machining operations .
• Experience managing large teams and multiple plants .