Sr. Opto-Mechanical Engineer

Position Title: Senior Opto-Mechanical EngineerLocation: Huntsville, AlabamaJob Type: Full Time

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About EO SolutionsEO Solutions is a rapidly growing aerospace and defense company focused on advancing capabilities in Space Domain Awareness and Directed Energy Systems. Our teams work across Hawaii, Nevada, Alabama, and remote locations to solve critical national security challenges with innovative, mission-focused technologies.
Position OverviewEO Solutions is seeking a highly skilled Senior Opto-Mechanical Engineer to lead the architecture development, design, integration, and testing of advanced opto-mechanical hardware for High Energy Laser (HEL) weapon systems and related defense applications. This position will play a critical role in developing precision optical and mechanical assemblies that support beam stability, beam shaping, beam control, target acquisition, tracking, stabilization, and thermal management functions within HEL systems. The ideal candidate will possess deep technical expertise in opto-mechanical design, optical alignment, precision mechanical systems, and environmental integration for complex, robust, and ruggedized defense applications and possess the technical leadership skills necessary to mentor junior engineers. The successful candidate will lead technical development efforts from concept through prototype, integration, test, and deployment while collaborating across multidisciplinary engineering teams.
Key ResponsibilitiesLead the architecture development and design of complex opto-mechanical systems for High Energy Laser weapon systemsDesign, analyze, integrate, and test precision optical and mechanical assemblies for aerospace and defense applicationsDevelop opto-mechanical solutions supporting spectral beam combiners, beam directors, beam control systems, tracking systems, and optical payloadsPerform structural, thermal, vibration, and alignment analysis for precision optical hardwareDesign and develop mounts, mechanisms, optical benches, stabilization systems, and precision alignment featuresSupport integration of lasers, optics, sensors, gimbals, and electro-optical subsystemsDevelop system-level packaging solutions optimized for size, weight, power, and thermal constraintsLead tolerance analysis, optical alignment strategies, and environmental robustness assessmentsSupport optical testing, alignment, calibration, and performance characterization activitiesDevelop and maintain detailed engineering drawings, technical data packages, and interface documentationCollaborate closely with optical, electrical, software, controls, and systems engineering teamsSupport prototype fabrication, system integration, troubleshooting, and qualification testingParticipate in design reviews, trade studies, and technical architecture discussionsMentor junior engineers and provide technical leadership across opto-mechanical development effortsSupport proposal development and strategic technology initiatives related to Directed Energy Systems
Required QualificationsBachelor’s degree in Mechanical Engineering, Optical Engineering, or related technical discipline8+ years of experience in opto-mechanical engineering or precision optical system designStrong experience designing precision opto-mechanical hardware for aerospace, defense, or laser systemsExperience supporting architecture development and full lifecycle hardware developmentExperience with optical alignment, tolerance analysis, and environmental integrationProficiency with CAD tools such as SolidWorks, Creo, or similar mechanical design softwareExperience performing structural and thermal analysis for precision hardware systemsFamiliarity with optical components including mirrors, lenses, beam splitters, sensors, and laser systemsExperience integrating optical and mechanical systems into ruggedized environmentsStrong understanding of vibration, shock, thermal, and environmental effects on optical performanceExperience supporting hardware integration, test, troubleshooting, and verification activitiesStrong technical documentation and xzbcwsv communication skillsAbility to work effectively in fast-paced multidisciplinary engineering teamsAbility to obtain and maintain a U.S. security clearance
Preferred QualificationsMaster’s degree in Mechanical Engineering, Optical Engineering, or related fieldActive Secret or Top Secret clearanceExperience supporting High Energy Laser (HEL) systems or Directed Energy programsExperience with beam directors, tracking systems, adaptive optics, or gimbal systemsFamiliarity with optical design and analysis tools such as Zemax or Code VExperience with thermal management systems for high-power optical applicationsExperience supporting airborne or tactical defense systemsFamiliarity with military environmental standards and qualification testingExperience supporting rapid prototyping and transition to production efforts
Desired AttributesStrong analytical and problem-solving skillsAbility to lead complex technical development efforts from concept to deploymentStrong systems-thinking mindset with attention to precision engineering detailsAbility to mentor junior engineers and foster technical growth across teamsMission-focused mindset with a commitment to engineering excellenceComfortable operating in a fast-paced, highly collaborative development environment