Manufacturing Engineer

Tata Consultancy Services · Bangalore, India

Required Technical Skill Set: Manufacturing Engineering – Process Planning, NPI & Aerospace Quality Systems

Location: Bangalore.

Experience: 3 to 12 Years

Must have:

• Interpret engineering drawings, specifications, and GD&T requirements.
• Develop and maintain manufacturing process plans, routings and work instructions.
• Configure and support MES systems, digital work instructions and Engineering-to-Manufacturing data flow.
• Implement engineering changes including ECN, BOM updates, process modifications and source transfer projects.
• Lead and support NPI activities including APQP, PPAP, FAIR, SPC, MSA, process validation, qualification, and production readiness reviews.
• Develop and maintain Quality Plans, Control Plans, and Inspection Plans.
• Support production operations, resolve shop floor issues and monitor manufacturing KPIs.
• Investigate non-conformances and customer complaints using RCA 8D, and 5-Why methodologies.
• Coordinate cross-functional activities with Design, Manufacturing, Quality, Supply Chain, and Maintenance teams.
• Drive Lean Manufacturing, Continuous Improvement, Zero-Defect initiatives, and process capability enhancement (Cp/Cpk).
• Maintain manufacturing documentation and quality records
• BE in Mechanical Engineering / Diploma in Mechanical Engineering

Good to have:

• Expertise in precision machined aerospace components made from Titanium, Stainless Steel, and Aluminum alloys.
• Strong knowledge of AS9100, aerospace standards, and customer quality requirements.
• Lead NPI, Industrialization, Production Transfer and Manufacturing Readiness activities.
• Support integration and utilization of CAD, PLM, ERP, and MES systems across manufacturing operations.
• Drive Industry 4.0 and shop floor digitization initiatives.
• Develop and monitor manufacturing KPIs, dashboards, and performance metrics.
• Conduct manufacturing capability assessments and support supplier industrialization and development.

Software/Other Skill: Microsoft Office, Advanced Excel, SAP ME/ERP, Teamcenter, Siemens NX, Net -Inspect, Power BI, Visual Basic (VBA), APQP & PPAP Documentation.