Production Manager/ Sr. Manager - CCTV

Havells India Ltd · India

Job Purpose

The CCTV Production Manager is responsible for end-to-end management of CCTV camera manufacturing operations, ensuring production targets are met with optimal quality, cost efficiency, and on-time delivery while driving continuous improvement in processes, productivity, and people capability.

Key Responsibilities

Production & Operations

• Plan, organize, and control CCTV production activities to meet daily, weekly, and monthly targets.
• Ensure smooth assembly of CCTV cameras, DVR/NVRs, and related accessories as per defined SOPs.
• Balance manpower, machines, and materials to achieve optimal throughput.
• Monitor production KPIs such as output, efficiency, yield, and downtime.

Quality Management

• Ensure compliance with product quality standards, testing protocols, and customer requirements.
• Drive reduction in defects, rework, and field failures through root cause analysis and CAPA.
• Coordinate with Quality teams for audits, certifications, and process validations.

Cost & Productivity Improvement

• Drive cost reduction initiatives related to material usage, labor efficiency, and process optimization.
• Implement Lean Manufacturing, Kaizen, 5S, and continuous improvement initiatives.
• Improve line balancing, cycle time, and first-pass yield.

People Management

• Lead, motivate, and develop production supervisors, engineers, and shop-floor workforce.
• Conduct training on SOPs, quality awareness, safety, and productivity improvement.
• Manage manpower planning, shift allocation, and performance reviews.

Supply Chain & Coordination

• Coordinate with PPC, Supply Chain, and Stores to ensure material availability.
• Work closely with R&D and Engineering for new product introduction (NPI) and process changes.
• Support vendor development for outsourced or critical components.

Safety & Compliance

• Ensure adherence to EHS standards and statutory compliance on the shop floor.
• Promote a safe, disciplined, and clean working environment.

Reporting & Documentation

• Prepare and review daily/weekly/monthly production reports.
• Track KPIs and present performance reviews to management.
• Ensure documentation of SOPs, work instructions, and process controls.

Key Skills & Competencies

• Strong knowledge of CCTV camera manufacturing, electronics assembly, and testing processes
• Expertise in production planning, capacity utilization, and process improvement
• Working knowledge of Electronic Product Assembly, Lean, 5S, and Operation Excellence.
• Strong leadership, problem-solving, and decision-making skills
• Good understanding of ERP/MRP/SAP systems
• Effective communication and cross-functional coordination

• Educational Qualifications
• B.E. / B. Tech in Electronics, Electrical, Mechanical

• Experience
• 12–15 years of experience in electronics manufacturing
• Minimum 3–5 years in a HOD role managing CCTV

Key Performance Indicators (KPIs)

• Production achievement vs plan
• First-pass yield and defect rate
• Cost reduction and productivity improvement
• On-time delivery (OTD)
• Safety and compliance metrics