Senior Engineer - Manufacturing Engineering (Assembly)

Live Connections · Tamil Nadu, India

Job Title: Senior Engineer - Manufacturing Engineering (Assembly)

Location: Kakkalur, Tiruvallur, Tamil Nadu

Company: BorgWarner Morse Systems India Pvt Ltd

Experience: 5-8 Years

CTC: 8-10 LPA

Industry: Tier-1 Automotive OEM / Auto Components Manufacturing

Preferred Background

• 5-8 years of experience in Tier-1 Automotive OEM/Auto Component Manufacturing.
• Strong exposure to assembly manufacturing, automation, shop-floor practices, and process improvement initiatives.

Key Responsibilities

• Develop new assembly processes, equipment, tooling, and process controls for new product launches.
• Design and develop prototype tools for customer sample builds.
• Conduct manufacturing feasibility studies, capacity analysis, and RFQ evaluations.
• Manage capital expenditure, tooling, and startup budgets.
• Lead installation, commissioning, trials, and handover of new assembly equipment.
• Drive process improvements in productivity, quality (Scrap/PPM), safety, and poka-yoke implementation.
• Support production and quality teams in resolving critical line stoppages and customer complaints.
• Troubleshoot and maintain PLC-controlled systems (Mitsubishi, Siemens, Omron, Allen Bradley)

Required Skills

• Manufacturing Engineering, Assembly Process Development
• PLC Troubleshooting & Automation
• Cycle Time Study, OEE, Line Balancing, SMED, Kanban, Lean Manufacturing
• PFMEA, MSA, SPC, Control Plans, Work Instructions
• 8D, 5 Why, PDCA, QC Tools, Root Cause Analysis
• Six Sigma & Continuous Improvement
• Cross-functional Team Coordination